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6.2K views 14 replies 5 participants last post by  r2006  
#1 ·
I have a 2006 Rabbit 2.5L inline5 at ~ 83,000 miles. A couple weeks ago I installed a NEUSPEEd air intake

http://www.neuspeed.com/651080-neuspeed-p-flo-air-intake-kit.html

Installation was easy no issues, but I got a CEL after driving about 50 miles. I left it alone for about a week hoping it would go away but it didn’t, and finally the other day I disconnected the negative of the battery for 5 minutes, then reconnected, and the CEL was gone. Not for long, after about 50 more miles it came on again. It is still on now.

I verified the CAI installation, everything looks okay, the MAF sensor is in the right location, the airflow is correct, all hoses are connected and tight.

The car drives and handles very well with the new CAI, in general I never had any issues with it in 85k miles with the stock cover, and I do feel an improvement with this CAI installed, I would really like to keep this air intake. SO please help me understand this CEL issue.
The way I understand it, CEL light comes on, the tech scans the ECU and reads a code that points him to what is wrong. And that can be anything from a bad fuel cap to an actual engine problem.

I have an appointment to a trusted shop here in my area in about a couple weeks so I will have a thorough check of the engine, code reading, and so on, and 80k mile maintenance. I am assuming it is okay to drive with the CEL light on until then -- is that correct ?

I am pretty sure the CEL I am having is related to the air intake, and signals that the engine is now getting more air that before, so the computer thinks it drives lean. This makes no sense to me, since the air goes through the same hose diameter than before, so how could it be more air flow now ?

Now this would mean the CEL signals a false positive, is that correct ? Does the engine really run lean ? Why isn’t the computer re-adjust the quantity of the fuel injected to compensate for the lean situation – if that is an actual issue ?

If that is a false positive the only problem I see if I keep driving with teh CEL on, is that if there really was a problem with the engine, since the CEL is already on, there would be no warning. Am I correct ?

I understand that if I do an APR flash on the chip (I have an APR shop nearby) that would take care of the CEL issue. So does that mean that the quantity of fuel injected will be increased to compensate for the lean issue ? Or just that the computer will not signal the “running lean” situation anymore ?

To be honest I really don’t feel like spending $300.- + on an APR chip. So I am afraid that if the CEL issue is not resolved I will be forced to put back the engine cover and go back to stock.

Please give me your thoughts.

So again the list of questions is:

If the CEL is caused by the air intake, it this a “false positive” ?
Is it okay to drive with the CEL on, and for how long ?
Could a new MAF solve the problem ?
What actually does the APR chip flash to solve the CEL issue ? Will it make "immune" to running lean, or will it actually inject more fuel to compensate for the "lean" status ?


Thank you.
 
#2 ·
These cars are very picky about airflow. The air flows faster into the MAF with it being stuck right there. I think the fault tolerance for running lean is ~5%, some intakes push it out to ~6-7%. It's not too big of a deal. They have "MAF Inserts" to correct the issue. The APR chip just expands the range of running lean... you might be able to hit 10% leaner than expected without throwing a CEL. The car does compensate for it. The reason the air flows faster is much less restriction, kinks, etc... that's why intakes make slightly more power.

Get the CEL checked just to be safe. It could be for something completely unrelated. But yes, you're fine to drive with it.
 
#3 ·
I've had my p-flo intake for at least three years and haven't had any cel issues because of it. I had the united motorsports ecu flash done a fewer months ago and no cel problems either. As DJ indicated get the code read to see what is causing your issue.
 
#5 ·
I am pretty sure the CEL I am having is related to the air intake, and signals that the engine is now getting more air that before, so the computer thinks it drives lean. This makes no sense to me, since the air goes through the same hose diameter than before, so how could it be more air flow now ?
it's the calculated volume vs rate of the air coming in. review this drawing and the dimensions for the tubing insert. this marginally increases velocities within the maf assembly and actually corrects the rates at the sensor. not much difference in inside diameter, huh? but that's all it takes to get you back into spec.
Image


If the CEL is caused by the air intake, it this a “false positive” ?
no. your fuel trims are off.

Is it okay to drive with the CEL on, and for how long ?
perhaps. as long as the CEL is related to the MAF error. you need to get it checked today or tomorrow. it's free at the part stores; autozone, advance, etc. and will probably take all of ten minutes to get it read. all you need is to report the odbii code to us. for all we know it may be related to the intake air temp sensor (you did reinstall this, right?)

Could a new MAF solve the problem ?
no. vw set the specifications for the air flow. a different/new maf will do the same thing.

What actually does the APR chip flash to solve the CEL issue ? Will it make "immune" to running lean, or will it actually inject more fuel to compensate for the "lean" status ?
like dj stated, it pushes the threshold of error out to a greater degree. the ecu calculates and compensates to some degree with the readings from your o2 sensors to adjust air/fuel ratios.

personally, i'd run with a maf insert even if i was chipped. you can see that there is not much restriction to speak of.
 
#6 ·
le0n, thank you that is very informative.

I looked up MAF insert, but no luck yet, I found a DIY on it but i don't have the tools and work space, I would rather buy one, could you guys point me in the right direction please?

I would rather do a MAF insert than do the APR chip.

Car still running fine. I'll see to get a reading on the error code, and will post it here.
 
#7 ·
20squared is the only company that made one AFAIK, and I don't think they exist anymore. I think the diy route is the only way to go and I believe there is a detailed one on VWVortex. I would just look it up and maybe a shop can maje one for you based on the info given.
 
#8 ·
This is the scan printout from autozone - CEL light on:

6/1/2012
OEM Number for cross : P0068

Definition:
Throttle position and engine load do not agree

Explanation:
The ECM detected that the TPS value and engine lead do not agree with the expected TPS value and engine load.

Probable cause:
-Check engine for vacuum leak
-Check engine condition-Mechanical condition, plugged exhaust or intake
-Transmission condition

On my way home I bought a new battery and replaced it, CEL went out and stayed out all the way home (about 15 miles).

I am going to make the MAF insert and see how that goes.

ANy input on that error code appreciated.

Thanks.
 
#12 ·
Thank you for helping.

I sent pm-s to a couple guys for the MAF insert, and also ordered the aluminum tube to make it myself.

Since i replaced the battery I did not get the CEL back (about 100 miles). Oh well ... Weird. I will have the insert in case it comes back.

APR chip might be a future option. I kind of like the thought of infusing new life to my Rabbit. Plus the fun factor ....

I appreciate the help, great community.
 
#13 ·
Update to this topic: 6/8/2012 -- CEL came on after about 120 miles.

I used this link --- http://forums.vwvortex.com/showthread.php?4189770 --- to make a MAF insert, just installed it (CEL is still on).
Now, I understand the CEL is supposed to turn off after a short time, so I am waiting to see that.

On a side note: the insert fits well but it will move once installed I am thinking it might rattle at higher (or lower) rpm-s.

I'm thinking to spray a bit of adhesive on one side of the lip. Of course, away from the MAF sensor .... :)
 
#14 ·
just unplug the battery for a few minutes to have the system reset. even if the light does eventually go out, it's better to have the system calibrate itself to the new part...

also, today's date in the states is 6/7/2012. where are you located?
 
#15 · (Edited)
I'm in Seattle, you are right it is 6/7/2012 ....

I ended up spraying a bit of adhesive on one side of the outside lip of the insert just to prevent it from moving or vibrating.

I reset the CEL and keep an eye on it & hope it doesn't come back.

I can feel a difference in driving with the MAF insert. The car feels and handles more like "stock", a bit less responsive but smoother. Didn't expect to notice such a difference. Interesting.

APR chip might be a fun upgrade. We'll see how the CEL behaves and go from there. But then again, if I start getting the "mod" bug I might find something else after this ....